Responsibilities:
- Analyze customer product specifications and applicable regulations/ legislations for his perimeter on program.
- Define the product functional analysis based on standard structure to translate customer specifications and internal requirements into clear product performance criteria (DFMEA/PFMEA).
- Identify and lead formalization of Key Product Characteristics. Participate actively in the DFMEA session for his scope of parts responsibility. (PDL is the DFMEA owner)
- Give the necessary inputs to the Product Design Engineer (PDE) to ensure that the design meets defined performance. Support the PDE with regard to specifications knowledge and product/process robustness as required. Involve and coordinate needed engineering function such as Process & Tooling Engineer (PTE) and Expert to ensure the Product/Process robustness and Design to Manufacture approach for the given product scope of responsibility.
- Ensure consistency between Gap and flush plan (including Tolerance stacks) and process feasibility. Define and approve (together with the PDE and the PTE) process related Reference Point System (RPS) features, according to the Geometry Convergence process. Ensure the definition and implementation of product and process poka-yoke (PY) features defined by PTE and/or PML.
- Lead the product validations (DVPhase2, DVPhase3 & PVPhase3) for his perimeter on program. Define, plan (with Testing/logistic Dept.), and follow product validation (CAE and physical tests). Define and implement the product improvements required to meet the specifications in line with the validation convergence process.
- Define Purchased parts (BOP) specifications and ensure robust development. Define KPC and RPS related tool requirements for BOP and internal tools. Support Make or Buy decisions. Review consistency between BOP specifications and suppliers commitments. Formalize Purchase Requests for BOP tool kick off and modifications. Support the ASQ in the supplier follow up for product design related issues.
- Lead system or sub-assembly geometrical conformity assessment according to the current version of the"Geometry Convergence Process" procedure (including checking fixture design validation (managed by PQL) and the measurement of sub-assemblies through the geometry center). (Note: single component geometrical conformity assessment is PTE responsibility and for final assembly it's PDL responsibility).
- According to simulation/validation/measurement results, define and implement necessary product geometry /interface improvements to meet specifications. Complete mock-up sheets for design improvement validation.
- Define engineering levels to be used by Plant during launch phase. Support the launch of production in the Plant. Track Engineering changes (ECR).
- Organize, support and analyze Meisterbock (equivalent AVES) activities for the given perimeter. Define appropriate convergence plan to meet customer product audit objectives.
- Develop Lessons learned and Technical Report documentation as required by Program Management System (PMS) Deliverables for potential implementation standards. Communicate the documentation to D&D team leader / Expert team.
Preferred experience - Team Leader for Plastic Products and Processes
Location - Тольятти
The other terms & conditions will be discussed with the candidates during an interview.
